Many bobblehead lovers are curious with regards to how custom bobblehead is produced and why it always takes weeks to create one. With a higher level, you will find four steps involving in building a custom bobblehead doll: sculpting, molding, polishing, and painting, excluding both the preparation work and final shipping. Before getting into information of each step, it can be worth mentioning the process described is perfect for the resin-based bobblehead.
1. Sculpting (Under a day to seven working days)
This step needs a mastery of hand sculpting skills. It is almost always completed by skillful artists, who normally have years of experience doing hand sculpting according to provided photos or reference objects. It may take 4 to 5 hours for the very experienced artist to sculpt a 7-inch bobblehead, while to get a less experienced artist it may take more than a couple of days. After the initial sculpting is finished, the individual will get the chance to examine its photos. Making changes is fairly simple and easy quick at this time. On the other hand, it will be more costly to request a big change with a later stage because the whole sculpture must be rebuilt. Therefore, a consumer should check out the initial sculpture carefully if the bobblehead maker is looking for comments. When you are not sure, you ought to require more photos or demand clarification. By doing that, you could spend more time upfront, but furthermore you will minimize your opportunity of needing to offer the bobblehead reworked later and achieving to cover more. Also, the client should know a custom bobblehead doll is produced based on submitted photos as opposed to a live person. Therefore, the expectation should be set properly about the resemblance and facial expression of your final bobblehead doll.
2. Molding (7-10 working days)
Molding is the process where the initial sculpture from your previous process will be part of a base to create the profile and curvatures of any bobblehead’s body and head. First, a semi-liquid silicone gel will probably be put on the top of the initial sculpture. A soft silicone coating which will take the design from the sports bobbleheads will likely be formed once the gel dries. Then, a plaster coating will likely be applied at first glance in the silicone coating. The plaster coating can become a hardened cast after the drying process. Subsequently, the first sculpture will probably be removed from the silicone coating. Following the preparation work is done, melted resin will likely be injected in the emptied silicone coating to create the bobblehead. Considering that the silicone coating is soft, the plaster cast wrapping the silicone coat will act to hold the resin within the desired shape before it can be solidified. As soon as the resin becomes solid, it will probably be taken off by opening the plaster and peeling off of the silicone coating. Right now, a raw bobblehead doll has been created.
3. Polishing (someone to three working days)
A raw bobblehead will not be willing to be painted. It offers grease on its surface that should be removed, and rough surfaces that need to be ground smooth. Neglecting the polishing process can result in poor painting at a later time. Polishing a bobblehead doll also takes a decent level of craftsmanship. Because its shape and curvature are not the same from one to a different, this method still cannot be standardized and automated. In addition to taking off the grease and smoothing the surface, refining the raw bobblehead details manually could be necessary. As a consequence of tolerances stemming from your molding process, deviation from your initial sculpting is unavoidable. The sculpting artist often has to fine-tune the raw bobblehead once the initial polishing, which process might need to be reiterated. Should it be determined that the defects can not be fixed, the complete raw bobblehead must be scrapped.
4. Painting (someone to three working days)
Painting is just not as easy as it is apparently. Step one would be to blend base colors to generate colors the consumers desire. The caliber of the blended colors is critical, as it comes with a large affect on the aesthetic aspect of the bobblehead. Also, because every bobblehead may have its unique colors, simply making the preferred colors with higher quality for wedding cake toppers can be very time-consuming. Secondly, painting is carried out by utilizing the painting brush manually, due to b0bbleheads painting areas and complex surface curvatures. Moreover, customers often ask to produce different patterns on their clothing. In these cases, the painting artists will be asked to alternate different painting brushes on those tiny areas, which is a demanding task. Once paints are put on a bobblehead doll for its head and the entire body, it might be assembled simply by using a spring with glue for both ends. Obviously, using the spring is why the bobblehead doll bobble.
Hopefully, at this point, whoever finishes reading the above mentioned has already established a better idea of the basic procedure for setting up a custom bobblehead doll. By using a better knowledge of the procedure, a consumer can better plan his / her next buying a custom bobblehead doll.